Rubber Roller Manufacturers & Urethane Roller Manufacturers
Rubber rollers are chemically resistant, shock absorbent cylindrical tubes that service many essential manufacturing applications. Commonly, rubber roller applications relate to material application, movement facilitation and material support and transportation. Examples of these applications include assembly line operation, grocery store checkout line operation, mail machine operation, consumer printer operation, industrial heat treat equipment operation, automatic car wash movement and boat trailer function. They’re also commonly used as wheels and castors.
Rubber rollers are usually named after their function. To illustrate, let’s quickly go over some rollers that fall under the application categories listed above. Two material application rollers are ink rollers and laminating rollers. Ink rollers, also called printing rollers, apply ink to paper and other materials; rollers may contain ink within themselves or they may be engraved with a pattern. Laminating rollers, made of heat resistant materials like silicone, are heated up to 500°F to laminate materials on both a small and large scale. An example a movement focused rubber roller is the rubber drive roller. Drive rollers, often used for converters and web machines, operate using integral shafts equipped with keyway that acts as a gear. Support and transportation rollers are quite common. Transportation rollers include guide rollers, grooved rollers and conveyor rollers. Guide rollers, or idler rollers, provide support to other roller systems like conveyors, but they do not actually move anything. Grooved rollers are called so because they have a grooved pattern, usually a spiral, U or V; grooved rollers are usually part of moving systems like belt driven conveyor systems. Incredibly common, conveyor rolls simply move, or convey, materials.
Some Leading Manufacturers
Odenton, MD | 800-394-7883
We are a premier supplier of urethane rollers and urethane parts and components. Our products are used in industries all over the world. We pride ourselves on providing rapid responses to quote and inquires. We supply urethane rollers and other components to many industries including marine, power tools, sports/athletic equipment, computer chips, food processing, and many more! Visit our website or contact our engineers to learn more!
Cuyahoga Falls, OH | 330-923-3256
Harwood Rubber Products, Inc. has been manufacturing top quality industrial rubber rollers since 1963. We offer rollers in a variety of materials including natural rubber, neoprene, dual durometer, thermal conductive, custom compounds, and more! Our wide variety of products is sure to meet all of our customer’s needs! For more information, visit our website or call us today! We look forward to working with you!
Bend, OR | 800-541-2317
Here at Western Roller Corporation we have the knowledge and experience you need when it comes to urethane rollers. We have been serving the industry since 1972. Our products are used in many industries including woodworking machinery, newspaper web press, mail room equipment, metal trades, plastic fabrication, and more! We continually strive to improve quality and production methods to provide our customers with the highest quality and most cost effective products. Call us today!
Easton, PA | 800-275-0818
We have been family owned and operated for over 30 years! We offer urethane rollers, wheels, covered parts, and more! We have a full service machine shop and polyurethane casting plant all under one roof! Our urethane rollers are used in many industries including government projects, military, mining, packaging, sewage treatment, textiles, and many more! Get in touch with our representatives today to learn more about our urethane rollers!
Gurnee, IL | 800-373-8793
For over 5 decades we have been providing rubber rollers, and other custom polyurethane parts. Our company makes continuous advancements in polyurethane expertise and equipment! We operate our of our 100,000 square foot facility in Gurnee, IL and continually add new machinery, processes, and material to meet our customer’s unique needs. We are dedicated to providing high qaulity products and have proven just that with our ISO certification. Call us today to learn more or visit our website!
Denver, PA | 717-336-7507
As a family-owned manufacturer for more than 55 years, Weaver Industries is the reliable source for urethane rollers. Our strong and lightweight urethane products are great for all kinds of industrial applications, and we can custom make a rubber roller to your specifications. Your success is our priority, and that is why we are committed to providing exceptional customer service. When you come to Weaver, expect high quality products and personal service! Contact us today for more information!
Obscure rubber rollers are mostly used for very specific projects. These include: live shaft rollers, dead shaft rollers, cleaning rollers, spreader rollers and stinger rollers. Live shaft rollers are designed to withstand difficult environments and high load quantities; they have external bearings in which both the roller shaft and the roller rotate. Dissimilarly, dead shaft rollers have internal bearings located at the same place as a spinning roller that spins around a stationary shaft. Cleaning rollers are used to remove dirt, dust and other contaminants from different surfaces. They are highly specialized to each surface they clean. Spreader rollers, frequently machined with specialized groove designs, like herringbone, spiral, circumferential and lateral-fluted, are commonly used for webs spreading machinery and other spreading applications. In the case of web spreading machinery, spreader rollers stretch and spread the web to prevent and fix wrinkles. Stinger rollers, finally, are configured very much like dead shaft rollers, but they are designed specifically for marine applications.
Rubber rollers are usually manufactured via casting or molding, but they may also made through extrusion. Casting processes are utilized only with rubber rollers that have metallic cores. In this case, cores are formed through a metal casting process like stamping, after which they are bound to a rubber coating. Binding is carried out using a bonding agent that usually made of polymer-solvent solutions, a primer coat based on phenolic-style resins and a top layer of mixed polymers and other various materials. Rubber roller molding processes include compression molding and injection molding; these are used for solid rollers. To extrude rubber rollers, manufacturers heat chosen elastomeric material(s), and squeeze the molten material through a die that has a pin in the center to fabricate the hollow tube.
The reason that rubber is such a popular material for making rollers and assisting object movement is that it can be repeatedly compressed and relaxed without losing its shape. A material that could not hold its shape, which would need constant replacing, would be virtually useless. Rubber is also fairly inexpensive to extract and manipulate. The elastomeric materials from which manufacturers can choose from is fairly varied. Each material has its own strengths and weaknesses, but all of them have some level of resistance to water, wear, certain chemicals and heat extremes. Among the many, a few materials that are frequently used to fabricate rubber rollers include: EPDM, silicone, nitrile, neoprene, polyurethane and natural rubber. Metal core rollers are usually made with steel, stainless steel, aluminum or another metal that fits application requirements. A consumer may order rubber rolls to meet unique diameter and length specifications, and they may order them in a variety of thicknesses and colors.