Rubber Roller Manufacturers & Urethane Roller Manufacturers

Rubber rollers and urethane rollers are cylindrical tubes that are chemically resistant and offer excellent shock absorbing qualities. As basic and essential components of many industrial manufacturing applications, rollers can suit many purposes.

Rubber rollers and urethane rollers have many uses. Ink rollers, laminating rollers and other similar rollers are used for the application of one material onto another material. Other roller varieties can be used to facilitate movement of various machine parts, as is the case with drive rollers. Another very common use of rollers is as tools that provide support and transportation to materials moving through process equipment. Examples of such rubber rollers and urethane rollers include conveyor rollers, grooved rollers and guide rollers. Fabricated using a wide variety of elastomeric materials, rollers can be composed of silicone, EPDM, nitrile, polyurethane neoprene and more. Rubber rollers and urethane rollers are often manufactured with metal cores. Typical rubber and urethane roller core materials include aluminum, steel and stainless steel. Industrial rubber and urethane rollers often feature metal cores and are used for heavy-duty applications such as metal processing, heat treating, packaging and bulk material handling. Rubber rollers and urethane rollers are also used in circuit board printing, laser printing, photographic imaging, medical chart recording, newspaper printing, commercial printing and paper converting. Polyurethane rollers are similar to urethane rollers however since polyurethane consists of more groups of Urethane molecules the end result is a more durable product. Other rubber roller and urethane roller applications include coating, drying, annealing, calendaring and embossing.

Some Leading Manufacturers

American Urethane, Inc.

Odenton, MD | 800-394-7883

We are a premier supplier of urethane rollers and urethane parts and components. Our products are used in industries all over the world. We pride ourselves on providing rapid responses to quote and inquires. We supply urethane rollers and other components to many industries including marine, power tools, sports/athletic equipment, computer chips, food processing, and many more! Visit our website or contact our engineers to learn more!

Harwod Rubber Products, Inc.

Cuyahoga Falls, OH | 330-923-3256

Harwood Rubber Products, Inc. has been manufacturing top quality industrial rubber rollers since 1963. We offer rollers in a variety of materials including natural rubber, neoprene, dual durometer, thermal conductive, custom compounds, and more! Our wide variety of products is sure to meet all of our customer’s needs! For more information, visit our website or call us today! We look forward to working with you!

Western Roller Corporation

Bend, OR | 800-541-2317

Here at Western Roller Corporation we have the knowledge and experience you need when it comes to urethane rollers. We have been serving the industry since 1972. Our products are used in many industries including woodworking machinery, newspaper web press, mail room equipment, metal trades, plastic fabrication, and more! We continually strive to improve quality and production methods to provide our customers with the highest quality and most cost effective products. Call us today!

Unicast, Inc.

Easton, PA | 800-275-0818

We have been family owned and operated for over 30 years! We offer urethane rollers, wheels, covered parts, and more! We have a full service machine shop and polyurethane casting plant all under one roof! Our urethane rollers are used in many industries including government projects, military, mining, packaging, sewage treatment, textiles, and many more! Get in touch with our representatives today to learn more about our urethane rollers!

Gallagher Corporation

Gurnee, IL | 800-373-8793

For over 5 decades we have been providing rubber rollers, and other custom polyurethane parts. Our company makes continuous advancements in polyurethane expertise and equipment! We operate our of our 100,000 square foot facility in Gurnee, IL and continually add new machinery, processes, and material to meet our customer’s unique needs. We are dedicated to providing high qaulity products and have proven just that with our ISO certification. Call us today to learn more or visit our website!

Because there are so many contexts in which rollers are applied, a roller manufacturer makes an equally wide variety of urethane roller configurations available to customers. Some of the more common rubber roller and urethane roller varieties include conveyor rollers, drive rollers, guide rollers, ink rollers and grooved rollers. Conveyor rollers can be made from a variety of rubber and urethane materials and are among the most common roller varieties. Rubber drive rollers and urethane drive rollers are unique in that they have integral shafts that feature a keyway intended for sprockets or gears used to run the roller. This type of roller is often used for machinery such as web machines and converters. Guide rollers, also known as idler rollers, are used to provide support, typically to roller conveyor systems. However, guide rolls do not have the ability to convey power or to make directional changes like drive rollers. Ink rollers, or printing rollers, may either contain ink within the roller itself or simply be engraved with a pattern. Ink rollers can be utilized in machinery sized anywhere from small office equipment or large printing presses. Grooved rollers are often grooved in a V, U or spiral pattern. Grooved rollers are commonly used in applications such as belt driven conveyor systems and laminating machinery.

The more obscure roller types are, for the most part, used only for specified applications. For instance, laminating rollers are a type of heated roller designed for an application that requires heat in order to occur. As a result, laminating rollers are fabricated from such heat-resistant materials as silicone, which can perform well at temperatures as high as 500º F (260° C). Other types of less common rubber rollers and urethane rollers include cleaning rollers, live shaft rollers, dead shaft rollers, stinger rollers and spreader rollers. Highly specialized, cleaning rollers can be used to clean a variety of surfaces through the removal of dust and other contaminating particulates. Well-suited for high load quantities and rough environments, live shaft rollers contain external bearings in which both the roller shaft and the roller itself rotates. Dead shaft rollers, on the other hand, have internal bearings at the location of the spinning roller that rotates around a stationary shaft. Used in applications such as offshore pipe-lay vessels, stinger rollers are very similar to dead shaft rollers except that stinger rollers are designed to function specifically in marine applications. Used in many spreading applications, rubber spreader rollers and urethane spreader rollers are commonly used in webs spreading machinery in order to prevent web wrinkling and to fix wrinkles by stretching and spreading the web. Spreader rollers are often machined with grooves in designs such as herringbone, spiral, lateral-fluted or circumferential.

Rubber rollers and urethane rollers are typically manufactured through molding or casting processes, but they may also be formed through extrusion processes. For solid rollers, molding processes such as injection or compression molding are most likely used. In injection molding, the elastomeric material is heated and then injected into the cavity of a split die chamber or mold, which is then clamped shut and eventually cooled to form the part. For compression molding, the material is placed in a mold under heat, and pressure is applied in order to achieve the desired shape. For extrusion, rubber rollers and urethane rollers can be formed through heating elastomeric materials and then squeezing the molten material through a die that has a pin attached to the center, which creates the hollow part of the tube. For rubber rollers with metallic cores, the cores are typically formed through a metal machining process such as stamping. In order to form a rubber coating over the metal core, a rubber-to-metal bonding process is used. In rubber-to-metal bonding, rubber is adhered to a metal substrate through the use of a bonding agent, which typically consists of polymer-solvent solutions, a primer coat based on phenolic-style resins and a top layer that is a mix of polymers and other materials. When carefully and correctly paired with their applications, rollers can be very important assets.

Harwood Rubber Products, Inc.

rubber roller